PLANT INFRASTRUCTURE & CAPABILITY

Plant Facilities & Machinery

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LIVE PRODUCTION CAPACITY Monthly Plant Utilization

Current Plant Capacity: 100 Ton Monthly

Our Shapar (Veraval) plant currently operates with 35 Ton booked and 65 Ton free capacity ready for immediate production allocation for OEM automotive and industrial contracts.

35 Ton Booked (35%)
65 Ton Free (65%)
Booked: 35 Ton Ready: 65 Ton Total: 100 Ton
PLANT MACHINERY INVENTORY

Current Plant Machinery & Equipment

Official list of in-house production machinery operating at our Shapar (Veraval) manufacturing facility.

Sr No. Machine Description Quantity Operational Purpose Status
01
Cutting Machine
03 Nos High-precision billet shearing & bandsaw cutting units Operational
02
Pneumatic Friction Press 200 Ton
01 No Heavy-duty closed die hot forging friction press Operational
03
Pneumatic Power Press 100 Ton
01 No Precision trimming, piercing and coining press Operational
04
Pneumatic Power Press 150 Ton
01 No High-tonnage stamping, trimming & forging power press Operational
05
Induction Heating Unit 150 kW
01 No Controlled rapid billet heating with zero scaling Operational
06
CNC Machine (Turning Centers)
06 Nos Multi-axis CNC turning centers delivering ±0.01 mm tolerance Operational
07
VMC Machine (Vertical Machining)
01 No High-speed vertical milling and multi-face machining center Operational
08
Drilling Machine
01 No Industrial radial and precision column drilling setup Operational
01

Cutting Machine

Operational
Quantity: 03 Nos
Purpose: High-precision billet shearing & bandsaw cutting units
02

Pneumatic Friction Press 200 Ton

Operational
Quantity: 01 No
Purpose: Heavy-duty closed die hot forging friction press
03

Pneumatic Power Press 100 Ton

Operational
Quantity: 01 No
Purpose: Precision trimming, piercing and coining press
04

Pneumatic Power Press 150 Ton

Operational
Quantity: 01 No
Purpose: High-tonnage stamping, trimming & forging power press
05

Induction Heating Unit 150 kW

Operational
Quantity: 01 No
Purpose: Controlled rapid billet heating with zero scaling
06

CNC Machine (Turning Centers)

Operational
Quantity: 06 Nos
Purpose: Multi-axis CNC turning centers delivering ±0.01 mm tolerance
07

VMC Machine (Vertical Machining)

Operational
Quantity: 01 No
Purpose: High-speed vertical milling and multi-face machining center
08

Drilling Machine

Operational
Quantity: 01 No
Purpose: Industrial radial and precision column drilling setup
PLANT INFRASTRUCTURE TOUR

Real Plant Facility & Machine Floor Photos

Authentic visual gallery showcasing our 200T friction press, power press line, CNC turning shop floor, and tooling bays.

200 Ton Forging Pneumatic Friction Press 200 Ton
01 Unit Closed-Die Hot Forging

Pneumatic Friction Press 200 Ton

Heavy closed-die hot forging friction press delivering high-tonnage impact for dense, crack-free forged grain flow structure.

100T & 150T Press Line Pneumatic Power Presses Line
02 Units Flash Trimming & Punching

Pneumatic Power Press Line

Precision 100 Ton and 150 Ton pneumatic power presses dedicated to rapid flash trimming, coining, and piercing operations.

06 CNCs + 01 VMC Cell CNC & VMC Precision Shop Floor
07 Machines Multi-Axis Machining Floor

CNC & VMC Machining Floor

State-of-the-art CNC turning centers and vertical machining center (VMC) finishing flange blanks and driveline components with micro-inch precision.

±0.01 mm Accuracy CNC Turning Center DX200
DX200 Series Mirror Ra Finish

CNC Turning Center DX200

Rigid slant-bed turning center achieving mirror-smooth Ra finish and tight concentric bore tolerances on critical forged components.

03 Automated Cutters Billet Cutting Bay
03 Machines Bandsaw & Shearing

Raw Material Billet Cutting Bay

Automated shearing machine and high-speed horizontal bandsaws ensuring exact piece weight consistency and clean flat cut faces.

150 kW Induction Heating Drilling Station & Induction Setup
150 kW Billet Heater Radial Drilling Cell

Induction Billet Heating & Drilling Setup

150 kW induction heating unit guaranteeing scale-free, uniform core temperatures alongside heavy radial drilling machines for flange hole patterns.

STRATEGIC EXPANSION ROADMAP

Our Future Planning & Facility Expansion

Official planning timeline to expand our plant forging capacity and metrology laboratory.

Within 1 Year

Up-setter Forging Machine

Installation of 01 machine for Head forging

Status: Under Procurement
Within 1 Year

400 Ton Friction Press Machine

Installation of 01 machine for regular parts forging

Status: Planned Investment
Within 6 Months

1000 kg Shot Blasting Machine

Heavy batch capacity shot blasting unit planning

Status: Engineering Phase
Within 1 Year

Advanced Inspection Setup

In-house advanced chemical alloy inspection and testing laboratory

Status: Lab Expansion
Within 6 Months

Hardness Tester Installation

Rockwell & Brinell digital hardness testing station

Status: Procurement Active